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PU/PIR Discontinuous Sandwich Panel Produciton Line for Wall & Roof
> Detailed Line Up
> Sheet Forming Line

Coil Car & Uncoiler

  • Coil Steel can be Equipped by Coil Car and Uncoiler Feed Coil into Roll Former in Continuous & Stable Condition. Several Types are Available according to Coil Specification. The Hydraulic System Adjust Coil Center in Micro Unit.
  • Loading Capacity : 5, 7.5, 10, 12 ton
  • Type : Hydraulic Mandrel Expanding & Mechanical Coil Guiding Type
  • Drum Expending & Sliding Structure
  • The Strongest Mechanical Design by Integral Structure

Leveller & Pre Shearing Machine

  • Leveller is Designed for Flattening the Coil Surface for Wave-proof Pre Shearing Machine is Designed for PreCutting the Coil for Necessary Steel Sheet in Length, however Wave-proof performance is better achieved by the Post Cutting Press after Roll Forming Process.
  • Leveller : 4-High Type for Straightening the Steel Sheet Surface
    - In Case of Higher Quality of Steel Sheet, It is not Necessary
  • Pre Shearing Machine : Knife Cutting by Hydraulic / Pneumatic Power
    - Steel Knife Materials : SKD 11

Protective Film Coater & Pinch Roller

  • Pinch Roller is Pressing by Upper and Lower Roll to Feed Coil into Roll Former in Stable Position and Coupled with Protective Film Coater which attach Protective Film on Coil Surface while Pinch Rolling.
  • Protective Film Coater
    - Roll Unwrapping & Pressing Type by Synchronization
  • Pinch Roller
    - Double-Roll Side Guiding
    - Material : SKD-11

Groove Patterning Roll Former

  • It is Forming the Surface with Groove Pattern. Roller Types Depend on Groove Size and Depth of Pattern.
  • Purpose : Different Panel Surface Shape for wide range of surface pattern while Avoiding Panel Surface Wave Problem
  • Pattern Types : Wide Groove, Strip
  • Steel Materials : S45C with Hard Chromium Coated Surface by Several Heat Treatment Process
  • Type : Motorized Embossed Roll Pressing Type

Micro Wave Patterning Roll Former

  • It is Forming the Micro wave Pattern of Surface. Roller Types Depend on Wave Size and Depth of Pattern.
  • Purpose : Different Panel Surface Shape for wide range of surface pattern while Avoiding Panel Surface Wave Problem
  • Pattern Types : Wide Groove, Strip, Several Kinds of Micro wave and the like
  • Steel Materials : S45C with Hard Chromium Coated Surface by Several Heat Treatment Process
  • Type : Motorized Roll Pressing Type

Trapezoidal Roof Roll Former

Interlock Joint Wall Roll Former

Concealed Joint Wall Roll Former

Check Pattern Wall Roll Former

Sinus Wall Roll Former

There are Two Types of Roll Forming Process such as Post-Cutting after Roll Forming or Pre-Cutting before Roll Forming. Post-Cutting System requires slightly higher cost and grater floor space than Pre-cuttng System while Assuring Better Quality of Panel in Surface and Side such as Waving and Curving Quality. TB Consortium Generally Recommends You to Apply Post-Cutting System with Continuous Steel Coil In-feeding in order to Prevent Panels from Curving and Waving Problems. When we Start Your Project, We will get your agreement on the Detailed Panel Drawings before Designing Our Roll Formers. .

Roller Station

  • 14 ~ 36 Stations depending on Panel Shape in Side & Surface
    - Capped Joint or Interlock Joint Wall : about 14 Stations
    - Trapezoidal Roof Roll Forming Machine : 28 Stations
    - Concealed Joint Wall Roll Forming Machine : 28 Stations
    - Capped Joint Wall Roll Forming Machine : 14 Stations
    - Check Pattern Wall Roll Forming Machine : 28 Stations
    - Sinus Panel Roll Forming Machine : 32 Stations
    - Siding Panel Roll Forming Machine : 24 Stations
    - Small Sinus Panel Roll Forming Machine : 34 Stations
    - Small Sharp Rib Panel Roll Forming Machine : 36 Stations
    - Combined Siding Panel Roll Forming Machine : 24 Stations
  • Driven by : Gear & Chain
  • Roller Materials : S45C & SCM21, If you have no idea on the Korean Steel Materials, We, TradeBelt will forward the Property Sheet.
  • Roller Surface : Hard Chromium Coating with Several Heat Treatment Process
  • Roller Stand
    - Cast Iron Set / - Dual Steel Plate Housing / - Single Steel Plate

Sinus Wall Roll Former

Tiled Roof Roll Former

For the Production of Single Skin Tiled Roof or PIR/PU Insulated Tiled Roof Panel

; Detailed Discussion is Required for other insulations
  • Tile Pattern Roll Former
    - Roller Group : 16 Stations
    - Roller Materials : S45C
    - Driven by : Gear & Chain by AC Inverter
  • Hydraulic Press for Widthwise Rib Pattern
    - Capacity : approx. 10 ton (Changeable)
    - Widthwise Movement : Inverter Drive with LM Guide

Post Cutting Flying Press

  • This Facility is Necessary for Continuous Panel Forming Process while Preventing Steel Sheet from Twisting and Curving.
  • Post Cutting Flying Press
    - Lengthwise Mould Pressing Type
    - Ensuring Continuous Single Skin Panel Production while avoiding Sheet-Twisting Problem

Sliding Stacker

  • Sliding Stacker
    - Cylinder Pusher with Sliding Structure
    - Specification Depending on Panel Dimension
    - Proper for Small Production Capacity
    - Link to Fork Lifter

Lifting Stacker

  • Lifting Stacker
    - Lifter with Motorized Crosswise-Conveyor
    - Specification Depending on Panel Dimension
    - Proper for Bigger Production Capacity
    - Link to Fork Lifter