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PU/PIR Discontinuous Sandwich Panel Production Line for Wall & Roof
> Detailed Line Up
> Sheet Forming Line

Full Line such as Assembling Conveyor, Transportation Conveyor and Multi-Layer Vertical Hot Press

Main Features

  • This Line has the Most Unique Mechanism in the Global Market by Multi Layer Vertical Hot Press Mechanism. (the Worldwide Patent Right Number is "PCT/KR2008/000652).
    Our system’s Sole Competitor is a Continuous Production Line.
  • TB Consortium Produciton Line will Give You the Similar Production Capacity as Continuous Line, Much Wider Production Range and Lower Production Line Cost than Continuous Production Line by Much More Multi Layer of Hot Press, Automatic Lengthwise PU/PIR Dispensing Robot and Synchronized Tilting System.
  • This Unique System also can give you longer Pressing Time than Continuous Line for PIR Sandwich Panel for Post Reaction Proof.

Technical Data

  • Line Speed : Max. 12 m/min (Adjustable by Inverter System)
  • Pass Line : About FL +900mm
  • Panel Size :
    - Width --> Standard : 800mm ~ 3,600mm, CUSTOMIZING AVAILABLE
    - Length --> Standard : 6,000mm ~ 15,000mm, CUSTOMIZING AVAILABLE
    - Thickness --> Standard : 40mm ~ 200mm, CUSTOMIZING AVAILABLE
  • Line-up :
    Aluminum Pad --> Assembling Conveyor --> Transportation Conveyor --> Multi-Layer Vertical Hot Press
  • Required Electric Power
    - Assembling Conveyor --> Standard : 10.5Kw
    - Transportation Conveyor --> Standard : 46Kw
    - Multi-Layer Hot Press --> Standard : Mechanic 59Kw / Heating 40Kw
  • Heating Type : - Heat Transfer Fluid Heating by Circulation Pump / Water Heating by Boiler / Thermal Plate Heating
  • Worldwide Patent for Vertical Transportation Mechanism : PCT/KR2008/000652
    We are the only maker available for this Vertical Transportatoin Mechanism. If Interested, We will Present the Superior Features over Other Systems in Details.
  • Higher Production Speed Comparable to a Condtinuous Line by Automatic PIR/PU Lengthwise Dispensing System with Hot Press Tilting System

Assembling Conveyor

Transportation Conveyor

Multi Layer Hot Press

  • Assembling Conveyor
    - Panel Skin is Assembled on Assembling Conveyor to be transported into Transportation Conveyor
    - Type : Up & Down --> X Typed by Hydraulic Power
    - Body Frame : Sturdy Steel Structure
    - X Frame : S 41 with Laser Working, Folding & Welding Process
    - Hydraulic Unit : Standard, 140kg/cm2
    - AL Pad In/Out-Feeding System
    - Speed Adjustable by Inverter Control
  • Transportation Conveyor
    Transporting the PIR/PU Insulated Panel from Multi Layer Hot Press to Assembling Conveyor.
    - Type : Vertically Cross Movement by Worldwide Patent
    - Frame : Sturdy Steel Structure Assembly by the Korean Metal-Working & Transport the Assembled Panel Skin into Multi Layer Hot Press while Heat Treatment Process
    - Layer : more than 4 Layers to 14 Layers (Customizing Available)
    - Synchronization System : Synchronized with Assembling Conveyor and Multi Layer Hot Press to minimize the Transportation Error.
  • Press
    - Type : Hydraulic Vertical Pressing Heated by Heat Transfer Fluid or Others
    - Layer : More than 2 Layers to 7 Layers (Customizing Available, However Depending on Panel Dimension and Production Capacity), Producing at least 2 Whole Panels at the same time)
    - Size : Depending on Panel Dimension
    - Pressing Direction : Downward Pressing
    - Pressure : Depending on PIR/PU Property and Thickness
    - Frame : Sturdy Structure
    - Bottom & Top Plate : Easy-to-Transfer Thermal Structure
    - Vertical Movement Adjustment & Control
    - Heating Plate : Easy-to-Transfer Thermal Structure
    - Pad Transportation System : Dual Guiding System
    - Temperature Control : Controlled by Touch Screen Synchronized by Thermal Sensors
  • Aluminum Pad : Made in Japan(Kobe Steel), Europe or Canada
    - Size : Depending on Panel Size incl. Thickness
  • Automatic PU Mixing Head Traverse
    - Purpose : Automatic Lengthwise PIR/PU Dispensing or Sectional Dispensing by Semi-automatic Method by Servo or AC Drive
    - Minute Movement available according to PIR/PU Reaction Time
  • Temperature Control System for PU Foaming Reaction
    - Type : Heat Transfer Fluid Boiler
    - Feature : Superior to a Water Boiler in AntiCorrosion
  • Electric Control System
    - Main Control Panel : 1 Set
    - Operation Panel : 1 Set , Touch Screen Type
    - PLC : LG
    - Touch Screen Panel : LG or Samsung